1. හැඳින්වීම
This manual provides essential information for the safe and efficient installation, operation, and maintenance of your Copeland ZR72KCE-TF5-950 R22 Scroll Compressor. Copeland compressors are engineered for higher efficiency, lower sound levels, superior durability, and unsurpassed reliability, offering cost-effective solutions for various HVAC/R applications. Please read this manual thoroughly before attempting any procedures.
2 ආරක්ෂිත තොරතුරු
WARNING: Improper installation, operation, or maintenance can result in property damage, personal injury, or death. Only qualified and authorized personnel should install or service this equipment.
- Always disconnect power before servicing the compressor.
- විදුලි කම්පනය වැළැක්වීම සඳහා නිසි බිම් සැකසීම සහතික කරන්න.
- Handle refrigerant with care. Refer to local regulations for proper handling and disposal.
- ආරක්ෂිත කණ්නාඩි සහ අත්වැසුම් ඇතුළු සුදුසු පුද්ගලික ආරක්ෂක උපකරණ (PPE) පළඳින්න.
- සම්පීඩකයේ කිසියම් කොටසක් හානි වී ඇත්නම් හෝ අස්ථානගත වී ඇත්නම් එය ක්රියාත්මක නොකරන්න.
- This compressor operates with R22 refrigerant. Do not use other refrigerants unless explicitly approved by Copeland.
3. නිෂ්පාදන අවසන්view
The Copeland ZR72KCE-TF5-950 is a 6.1 Ton R22 Scroll Compressor designed for robust performance in HVAC/R systems. It features a 73,500 BTU/HR capacity and operates on 208/230V, 3-phase power.
Figure 1: Copeland ZR72KCE-TF5-950 R22 Scroll Compressor. This image shows the main unit of the compressor, a black cylindrical device with various connection points and labels.
ප්රධාන ලක්ෂණ:
- ඉහළ කාර්යක්ෂමතාව: Engineered for optimal energy use.
- අඩු ශබ්ද මට්ටම්: Designed for quieter operation.
- උසස් කල්පැවැත්ම: දිගුකාලීන කාර්ය සාධනය සඳහා ගොඩනගා ඇත.
- Unsurpassed Reliability: Consistent and dependable operation.
- R22 Refrigerant Compatibility: Specifically designed for R22 systems.
- රේඛා ප්රමාණය: 1/2" ODF Discharge & 7/8" ODF Suction.
Figure 2: Genuine Copeland Compressor Seal. This image displays a circular stamp with the text "GENUINE COPELAND COMPRESSOR" indicating authenticity.
4. පිහිටුවීම සහ ස්ථාපනය
Installation should only be performed by a certified HVAC technician. Refer to the system manufacturer's guidelines for specific installation procedures.
- ඇසිරීම: සම්පීඩකය එහි ඇසුරුම්වලින් ප්රවේශමෙන් ඉවත් කරන්න. නැව්ගත කිරීමේදී සිදුවන ඕනෑම හානියක් සඳහා පරීක්ෂා කරන්න.
- සවි කිරීම: The compressor features a mounting base of 7-1/2" x 7-1/2". Ensure the mounting surface is level and capable of supporting the compressor's weight (approximately 125 lbs). Additional mounting hardware may be required.
- නල සම්බන්ධතා: Connect the suction line to the 7/8" ODF suction port and the liquid line to the 1/2" ODF discharge port. Ensure all connections are clean and properly brazed to prevent leaks. Note: Piping and mounting may not be as shown in general product images; refer to actual unit for precise configuration.
- විදුලි රැහැන්: Connect the compressor to a 208/230V, 3-phase power supply. Follow all local electrical codes and the wiring diagram provided with your HVAC system. Ensure correct phase rotation.
- ඉවත් කිරීම සහ අයකිරීම: Evacuate the system to a deep vacuum. Charge the system with R22 refrigerant according to the system manufacturer's specifications.
- කාන්දු පරීක්ෂාව: සියලුම සම්බන්ධතා වල කාන්දුවීම් හොඳින් පරීක්ෂා කරන්න.
වැදගත් සටහන: Cross-reference comparisons do not imply that all products compared are exact in reference to form, fit, and function. Review specifications carefully prior to purchase. Additional mounting, piping, and field modifications may be required.
5. මෙහෙයුම් උපදෙස්
Once installed and charged, the compressor operates as part of the overall HVAC/R system. Ensure the system controls are correctly configured.
- ආරම්භක ආරම්භය: After installation, allow the system to stabilize before initial startup. Monitor pressures and temperatures.
- සාමාන්ය මෙහෙයුම: The compressor will cycle on and off as dictated by the system's thermostat and controls to maintain desired temperature.
- අධීක්ෂණය: Regularly monitor system performance, including suction and discharge pressures, superheat, and subcooling.
6. නඩත්තු කිරීම
Regular maintenance is crucial for the longevity and efficient operation of your compressor. All maintenance should be performed by qualified personnel.
- වාර්ෂික පරීක්ෂණය: Have a qualified technician inspect the compressor and system annually.
- පිරිසිදුකම: Keep the area around the compressor clean and free of debris to ensure proper airflow and heat dissipation.
- විදුලි සම්බන්ධතා: Periodically check electrical connections for tightness and signs of corrosion.
- Refrigerant Levels: Ensure proper refrigerant charge. Low or high charge can lead to compressor damage.
- Oil Analysis: For critical applications, periodic oil analysis can help detect potential issues early.
7. දෝශ නිරාකරණය
This section provides general guidance for common issues. For complex problems, contact a qualified HVAC technician.
| ගැටලුව | විය හැකි හේතුව | විසඳුම |
|---|---|---|
| සම්පීඩකය ආරම්භ නොවේ | No power, faulty thermostat, tripped breaker, motor overload. | Check power supply, reset breaker, inspect thermostat, check motor protector. |
| Compressor running but no cooling | Low refrigerant charge, restricted airflow, faulty expansion valve. | Check refrigerant levels, clean coils, inspect expansion valve. |
| සම්පීඩකයෙන් අසාමාන්ය ශබ්දයක් | Loose mounting, internal mechanical issue, liquid slugging. | Check mounting bolts, consult technician for internal issues, ensure proper superheat. |
| අධික විසර්ජන පීඩනය | Overcharge of refrigerant, dirty condenser coil, non-condensables in system. | Verify charge, clean condenser, evacuate and recharge system. |
8. පිරිවිතර
| පිරිවිතර | වටිනාකම |
|---|---|
| ආදර්ශ අංකය | ZR72KCE-TF5-950 |
| ධාරිතාව | 73,500 BTU/HR (6.1 Ton) |
| ශීතකාරක | R22 |
| වෙළුමtage | 208/230V |
| අදියර | 3 (තුන) |
| Discharge Connection Size | 1/2" ODF |
| Suction Connection Size | 7/8" ODF |
| සවි කිරීමේ පදනම | 7-1/2" x 7-1/2" |
| නිෂ්පාදන මානයන් | අඟල් 48 x 48 x 48 |
| අයිතමයේ බර | පවුම් 125ක් |
| නිෂ්පාදකයා | Copeland - Emerson |
| විශේෂ ලක්ෂණ | Silent Operation, Heavy Duty, Unique Line Size Design |
9. වගකීම් සහ සහාය
For technical support or inquiries, please contact your authorized Copeland distributor or service center. Please note the following regarding returns:
- ආපසු දෙන ප්රතිපත්තිය: This item is generally not eligible for return. Please verify with your point of purchase for specific return policies.
- ආරක්ෂණ සැලසුම්: Third-party protection plans may be available for purchase separately.
Always refer to the official Copeland website or documentation for the most current warranty information.
