1. නිෂ්පාදන අවසන්view
This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your KATOOL KT-T830 Tire Changer Machine. Please read this manual thoroughly before operating the machine to ensure proper usage and to prevent damage or injury.
රූපය 1.1: KATOOL KT-T830 Tire Changer Machine. This image displays the complete tire changer unit, highlighting its robust red frame, the central turntable, bead breaker arm, and the dual assist arms.
2 ආරක්ෂිත තොරතුරු
බර යන්ත්රෝපකරණ ක්රියාත්මක කිරීමේදී සැමවිටම ආරක්ෂාවට ප්රමුඛත්වය දෙන්න. ආරක්ෂක උපදෙස් අනුගමනය කිරීමට අපොහොසත් වීම බරපතල තුවාල හෝ මරණයට හේතු විය හැක.
- ක්රියාත්මක වීමට පෙර සියලුම උපදෙස් කියවා තේරුම් ගන්න.
- Wear appropriate personal protective equipment (PPE), including safety glasses, gloves, and steel-toed boots.
- Ensure the machine is properly grounded and connected to the correct power supply (110V 1PH).
- Maintain a clear and well-lit work area.
- යන්ත්රයේ කිසියම් කොටසක් හානි වී ඇත්නම් හෝ අස්ථානගත වී ඇත්නම් එය ක්රියාත්මක නොකරන්න.
- අත්, පාද සහ ඇඳුම් චලනය වන කොටස් වලින් ඈත් කර තබා ගන්න.
- කිසියම් නඩත්තුවක් හෝ ගැලපීමක් සිදු කිරීමට පෙර විදුලිය විසන්ධි කරන්න.
- Ensure proper air pressure (0.8-1.0Mpa / 116-145psi) is supplied to the machine.
3. පැකේජ අන්තර්ගතය සහ සැකසුම
3.1. පැකේජ අන්තර්ගතය
ඇසුරුම් ඉවත් කිරීමෙන් පසු, සියලුම සංරචක පවතින බවත් හානි වී නොමැති බවත් තහවුරු කරන්න.
- KATOOL KT-T830 Tire Changer Machine (Main Unit)
- Mounting Head with plastic cover
- Bead Breaker Shovel
- Air Hose and Fittings
- උපදෙස් අත්පොත (මෙම ලේඛනය)
- Additional accessories as specified by the manufacturer.
3.2. මූලික සැකසුම
- ස්ථානගත කිරීම: Position the tire changer on a flat, stable, and level surface capable of supporting its weight (Net weight: 240KG). Ensure adequate space around the machine for safe operation and maintenance.
- බල සම්බන්ධතාවය: Connect the machine to a dedicated 110V 1PH power outlet. Ensure the power supply meets the machine's requirements (Motor Power: 2.0HP/1.5KW).
- වායු සැපයුම් සම්බන්ධතාවය: Connect a compressed air line to the machine's air inlet. Ensure the air pressure is within the specified range of 0.8-1.0Mpa (116-145psi).
- එකලස් කිරීම: Assemble any remaining components such as the assist arms or specific tools as per the included assembly diagrams (if applicable).
- පූර්ව මෙහෙයුම් පරීක්ෂාව: Before first use, inspect all connections, moving parts, and safety features to ensure they are secure and functioning correctly.
4. මෙහෙයුම් උපදෙස්
The KATOOL KT-T830 is designed for efficient tire changing. Familiarize yourself with the controls and functions before beginning any operation.
රූපය 4.0: ඉවරයිview of key features including a larger disk for easier operation and stronger materials for enhanced durability.
4.1. Key Components and Controls
- Turntable Jaws: The alloy steel jaws provide secure clamping of the wheel. They feature an interface carburization treatment for durability and come with jaw covers to protect the rim.
රූපය 4.1: Comparison of the KATOOL KT-T830's alloy steel jaws (left) against older designs (right), illustrating the improved design for better grip and durability.
- Mounting Head: Made from stainless steel with solution treatment and interface polishing, designed to conform to engineering principles. Includes a plastic cover for rim protection.
- Bead Breaker: Features a φ186mm stainless bead breaker cylinder and a larger universal shovel for efficient bead breaking.
රූපය 4.2: Highlights of newly upgraded features including a bigger disk, larger and thicker cylinder, improved assist arm and fixture, and a larger universal shovel.
- Pedal Controls: The machine is operated via foot pedals, providing hands-free control for various functions including turntable rotation, jaw clamping, and bead breaking. An inflation gauge with pedal control is integrated.
රූපය 4.3: සමීප රූපය view of the foot pedals, which control various functions of the tire changer, including turntable rotation and jaw operation.
- මෝටර්: Equipped with a top-level motor and pure copper winding for fast heat dissipation, low defect rate, and extended service life.
4.2. Basic Operation Steps (General Guide)
- Prepare the Wheel: Remove any weights or valves from the wheel.
- Bead Breaking: Position the wheel on the bead breaker arm. Use the bead breaker pedal to push the tire bead away from the rim on both sides.
- රෝදය සවි කරන්න: Place the wheel onto the turntable. Use the clamping pedals to secure the wheel firmly with the jaws (Outside Clamp: 12"-22", Inside Clamp: 14"-24").
- Demounting the Tire: Position the mounting head correctly. Use the turntable rotation pedal to rotate the wheel while guiding the tire bead over the mounting head. Repeat for the second bead.
- Mounting a New Tire: Lubricate the tire beads. Position the new tire on the rim. Use the turntable rotation pedal and mounting head to guide the tire onto the rim.
- උද්ධමනය: Use the inflation gauge and pedal control to inflate the tire to the recommended pressure.
- රෝදය ඉවත් කරන්න: Release the jaws using the pedal control and remove the wheel from the turntable.
5. නඩත්තු කිරීම
Regular maintenance ensures the longevity and optimal performance of your KATOOL KT-T830 Tire Changer.
- දිනපතා: Clean the machine surfaces, especially around the turntable and bead breaker. Check air and power connections for leaks or damage.
- සතිපතා: Lubricate all moving parts, including the turntable jaws, bead breaker pivot points, and assist arm mechanisms. Inspect the mounting head and plastic covers for wear and replace if necessary.
- මාසිකව: Check the tightness of all bolts and fasteners. Inspect the air cylinders and hoses for signs of wear or damage.
රූපය 5.1: A caliper measuring the diameter of a cylinder, illustrating the precision and quality of components.
රූපය 5.2: A caliper measuring the thickness of a component, likely part of the jaw mechanism, demonstrating the robust construction.
රූපය 5.3: සවිස්තරාත්මක view of a bushing being inserted into a component, indicating ease of maintenance and replacement of wear parts.
- වාර්ෂික: Have the machine inspected by a qualified technician.
6. දෝශ නිරාකරණය
This section provides solutions to common issues you might encounter. For problems not listed here, contact KATOOL support.
| ගැටලුව | විය හැකි හේතුව | විසඳුම |
|---|---|---|
| යන්ත්රය ක්රියාත්මක නොවේ. | බල සැපයුමක් නැත; පරිපථ කඩනය පැටලී ඇත; රැහැන් ඇදීම දෝෂ සහිතයි. | Check power cord connection; reset circuit breaker; inspect wiring (by qualified personnel). |
| කරකැවෙන මේසය භ්රමණය නොවේ. | Insufficient air pressure; motor issue; pedal malfunction. | Verify air pressure (0.8-1.0Mpa); check motor connections; inspect pedal mechanism. |
| Bead breaker not functioning. | Low air pressure; cylinder seal issue; pedal issue. | Ensure adequate air pressure; check for air leaks in cylinder; inspect bead breaker pedal. |
| හකු cl නොවේampආරක්ෂිතව. | Worn jaws; insufficient air pressure; debris in jaw mechanism. | Inspect and replace worn jaws; verify air pressure; clean jaw mechanism. |
7. පිරිවිතර
Technical specifications for the KATOOL KT-T830 Tire Changer Machine.
රූපය 7.1: Dimensional drawing of the KATOOL KT-T830 Tire Changer, showing its height and width measurements (141.25 inches / 3587mm).
| පරාමිතිය | වටිනාකම |
|---|---|
| උපරිම රෝද විෂ්කම්භය | 41" / 1040මි.මී. |
| Max Wheel Width | 15" / 380මි.මී. |
| පිටත Clamp පරාසය | අඟල් 12 - 22 |
| ඇතුළත Clamp පරාසය | අඟල් 14 - 24 |
| බල සැපයුම | 110V 1PH |
| මෝටර් බලය | 2.0HP / 1.5KW |
| භ්රමණ වේගය | 6.8 r/min |
| වායු පීඩනය | 0.8-1.0Mpa (116-145psi) |
| ශුද්ධ බර | 240KG |
| නිෂ්පාදකයා | කටූල් |
| ආදර්ශ අංකය | කේටී-ටී 830 |
8. වගකීම් සහ සහාය
8.1. වගකීම් තොරතුරු
The KATOOL KT-T830 Tire Changer Machine comes with a වසර 1ක වගකීමක් from the date of purchase. This warranty covers manufacturing defects and material faults under normal use and service. Please retain your proof of purchase for warranty claims. The warranty does not cover damage caused by misuse, neglect, unauthorized modifications, or normal wear and tear.
8.2. පාරිභෝගික සහාය
For technical assistance, parts inquiries, or warranty claims, please contact KATOOL customer support.
- Webඅඩවිය: Visit the official KATOOL webසහාය සම්පත් සහ සම්බන්ධතා තොරතුරු සඳහා අඩවිය.
- විද්යුත් තැපෑල: Refer to your purchase documentation for direct support email.
- දුරකථනය: Refer to your purchase documentation for direct support phone number.
When contacting support, please have your product model number (KT-T830) and purchase date ready.
